The last few hats I have knit have had brims with corrugated ribbing. You can see it on this page in the Katie’s Kep and Tettegouche (links to pattern below too). This type of rib is worked as a purl 2, knit 2 around, switching colors between the knits and purls. It is often used in Fair Isle, stranded knitting designs and the yarn is held in two hands.
Begin by Making a Nice Cast-on
When I began knitting, I hurried through my cast-ons so I could get started with the project. I only knew one simple cast-on, and it was not a good one for hats. Now I use the Old Norwegian, or German Twisted, cast-on, which is the same thing as far as I can tell. It makes a loose, stretchy first row so the hat won’t be tight around the forehead. It’s also a fast cast-on once you get the hang of it.
A good wool such as Rauma or Shetland (Jamieson & Smith), in fingering weight is suggested for this type of hat knitting.
Once the stitches are cast onto a 16 inch circular needle, in the size your pattern calls for, join them with the stitches straight and even, making sure there is no twist. I use the drop and switch method of joining, where each stitch at the end of the needles are swapped. Then, place a marker to remember this is the beginning of the round – BOR.
Begin the Rib
Once the cast on is complete, for the first round, begin with the main color (it was tan for my hat) held in the right hand (for knitting English style) and purl two stitches. Move the yarn to the back of the work. Now add the new color and knit two stitches while the yarn is held in your left hand, Continental style. Bring the MC, (tan yarn) to the front and purl two – and so on. You will be using those two colors for the entire round.

Don’t forget to move the yarn to the back of the work once the two purl stitches are made! ….I made this mistake and had to begin over.
For my Katie’s Kep #2 (above), my first CC (contrast color) is orange and I did three rows before I added the second contrast color, which is light blue. Click the link to see the color names I used. Every row is knit the same way with the MC (tan) held in my right hand and the CC in the left.
Holding the yarn correctly is important in colorwork knitting. Using two hands becomes quite easy with practice. Using two hands means the yarn will stay on top (right hand yarn, or Main Color) and on bottom (left, Contrast Color). Doing this makes the CC stand out, which is what we want.
See it below in the first Katie’s Kep I knit which has a dark blue background, or Main Color.

If you don’t know how to do this type of knitting using two hands, look for a good video that shows you how. And then practice! Colorwork is easiest when knit in the round. In fact, personally, I don’t know how to do it any other way.
Then, you will just need to know how to carry those floats when colors become more spaced apart in a row – but you won’t have to do (much of) that on these hats!
Colorwork is in chart form, FYI.
Love Katie’s Kep? Download the pattern for free here.
The hat below is called Tettegouche, and the pattern for this one can be purchased at Ravelry. Believe me, the other hats look a lot better than mine. I used colors on hand and they are not the greatest combination. You can see the use of the corrugated rib again.

My last word on the corrugated rib is that it is less stretchy than a 1×1 or 2×2 regular hat rib. It’s meant to be sturdy and pretty at the same time. Often a smaller needle is used for this type of brim and then you switch over to a larger size for the top of the hat. A wool yarn in fingering weight is suggested.
Pingback: Knitting Review of The Oulu Mitts Colorwork Pattern – New England's Narrow Road
Pingback: Free, Fast and Cute Pattern For Maine Morning Mitts – New England's Narrow Road